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PRB 050

RECIPE PREPARATION UNIT

Teaching suggested applications*

 

-          Setting up ingredients for recipe preparation

-          Programming the recipe sequence

-          Follow-up of production processes

-          Fluid Management

-          Cleaning operation

-          Assembly / dismantling

-          Effect of improper cleaning ("polluted" headline)

-          How a CIP (Clean In Place) works

-          Production launch

-          Product Control

Description

The PRB 050 bench can be used to prepare recipes according to the instructions given.

The recipe preparation line consists of the following units:

 

-       Feed tanks: the two tanks can hold different liquids to feed the recipe tank. Depending on the recipe, single and 3-way valves are used to select the tanks. This part allows learners to familiarize themselves with a valve game and understand the interest of each of them.

-       A recipe tank: it allows you to mix several liquid or solid products. From an HMI you can create the recipe you want by configuring the following parameters: temperature, volume of each liquid product, amount of solid product and agitation. All you have to do is set up the steps in the sequence and start the cycle. You have the option to operate in Manual or Automatic mode.

-       A transfer pump: this is used to convey the product from the recipe to the storage tank. It can also be used to empty or fill tanks.

-       A storage tank: this keeps the product in the right conditions. You can adjust the stirring as well as the temperature of the product.

-       CIP (Cleaning In Place): the interest of a CIP is the cleaning of an entire installation. It has two tanks that can hold water or chemicals. One of the tanks has an immersion heater to increase the temperature of the liquid injected into the installation and increase the efficiency of cleaning.

Here it can be connected to different specific points in the system to clean tanks and pipes. A valve set allows you to choose different types of operating mode: feeding, recirculation, rinsing, etc.

 

The purpose of the entire installation is for the user to prepare and configure his equipment according to the type of recipe to be carried out.

The user will have to start his production and enter the steps of the acceptance sequence on a touch HMI. It is possible to take samples at certain stages of production. As soon as this is completed, the operator will have to carry out a complete cleaning of his installation using the CIP system.  On the recipe unit, it is possible to replace a part of the cleaned pipe with a polluted pipe to visualize the effects of improper cleaning of the pipes.

 

The rugged design of this equipment makes it perfectly suited for use in a school setting.

Its anodized aluminum structure on wheels gives it great robustness as well as great flexibility of integration into your premises. The manufacture of this equipment complies with the European Machinery Directive.

Documentation :
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*Teaching suggested applications



DIDATEC

ZA du Parc
42490 Fraisses
France
 

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+33 (0)4 77 10 10 10
+33 (0)4 77 61 56 49

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