Teaching suggested applications*

-          Chain tension adjustments and replacement of chains

-          Ball-bearing replacement

-          Emptying of oil sump

-          Greasing

-          Bearings replacement (with ball radial contact, with angular contact ball bearings, with rollers)

-          Remplacement de douilles à billes

-          Ball bushings replacement

-          Smooth guiding ring replacement

-          Replacing sealing gaskets

-          Improvement: change of type of transmission (V-belt / toothed belt)

-          Adjusting the disengagement torque of the torque limiter.

-          Adjusting the clearance on assembly of bearings in O

-          Adjusting the position of the vertex cone

-          Synchronization of different sub mechanical assemblies of the machine

-          Many activities of assemblies and of mechanical disassembly

-          Change format

-          Handling by slinging

-          Handling by lifting table

Description

The industrial control machine MGC 200 allows to implement the mechanical maintenance on a high production rate system

The robust design of this device makes it suitable for use in schools.
 The equipment is set up on an Anodized aluminium frame on casters wheels. This gives it great strength and a flexibility of integration into your premises.
 The manufacture of this equipment complies with the European standard for machinery manufacturing.
 
 This equipment can be used alone or with other compatible equipment from our range (see last section of this document).

-   A welded steel structure allowing a wide access to the work area by 3 large doors giving full access to 3 main faces of the machine

-   An electrical box incorporating protection elements (preventa, circuit breaker, differential, PLC ...)

-   A control panel incorporating push-button switches and system control indicators

-   Asynchronous geared motor wheel and screw (0.75kW R=1/50) + chain drive to the cam shaft

-   Inductive sensors, magnetic, optical and capacitive: work material detection, management of gripping cycles and of interruptions cycles

-   Accumulation powered belt conveyor for supply of the products.

-   An upstream torque limiter of the cam shaft

-   A cam shaft used to synchronize the rotation of the transfer with the working operation on the products (vertical reciprocating movement of gripping and removal)

-   An indexer maltese cross driven in rotation by belt from the cam shaft and allowing to create rotation sequences (for a continuous rotation of the input shaft, the output shaft rotates in a sequential manner). This item is used to immobilize the rotary transfer during ingestion phases and removal of products.

-   A rotary transfer driven by bevel gear angular gearbox R = 1/2: ensures the transfer of products on the machine (feeding, positioning transfer to workstation and evacuation). This housing incorporates angular contact ball bearings , of radial contact as well as of rollers. Lubrication is achieved with the grease and oil in the housing.

-   Chain drive, by V-belt or toothed, Oldham coupling, keys, shrink disk, pins, ...

-   Pneumatic suction gripper / vacuum

-   Thresher of products to manage the feed flow of products on the machine (pneumatic cylinder)

-   All removable parts are in steel and the shafts receiving the bearings replacement activities are case hardened and tempered.

-   Maintenance equipment kit: in cases / bearings, cam roller, sealing lips and O-rings, pinion to increase the rate of production) pulleys and toothed belt , guide bushings, ball bearings ...)

-   Maintenance tool kit: 1 dynamometer for torque limiter setting

-   3D modeling in solidworks with animations videos

• Electrical supply : 400Vac – 50 Hz – 16 A
• Compressed air supply: 6-8 bars (dry air)